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AIChE CCPSC Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Risk Based Process Safety (RBPS) Fundamentals | 15% | - Process Safety Competency
|
| Topic 2: Process Safety Management Systems | 30% | - Asset Integrity and Reliability
|
| Topic 3: Measurement, Audit, and Continuous Improvement | 15% | - Performance Indicators
|
| Topic 4: Hazard Identification and Risk Analysis | 25% | - Risk Evaluation and Control
|
| Topic 5: Incident Investigation and Learning | 15% | - Investigation Methodology
|
AIChE CCPS Process Safety Professional Certification Sample Questions:
1. 
The X/Y/Z Corporation decides to track an activity as shown in the diagram. They interpret the results to indicate a possible deteriorating performance in one of their process safety management elements.
The chart shows a declining trend in the number of industry group meetings at which company presenters shared significant lessons learned over several years.
Which of the following RBPS elements is MOST directly reflected by this activity?
A) Stakeholder Outreach
B) Workforce Involvement
C) Compliance with Standards
D) Process Safety Competence
E) Measurement and Metrics
2. Which of the following conditions could indicate performance problems in a plant's Asset Integrity program?
(select all that apply)
A) An operator can identify each piece of equipment on the maintenance schedule and explain what is planned
B) The rotating equipment is vibrating excessively
C) The metrics report related to Asset Integrity performance is 9 months out of date
D) Piping handling hazardous material within a containment area is not on the inspection list
3. 
This heater was severely damaged during startup as a result of a firebox explosion. The operator had difficulty with the instrumentation and decided to complete the startup by bypassing the interlocks. The main gas valve was opened and gas filled the heater while the pilots were off.
Upon lighting of the pilots, the heater exploded destroying the casing and damaging several tubes. Identify and discuss what elements of Risk-Based Process Safety, had they been implemented more effectively, could have reduced or eliminated the likelihood of this event occurring or reduced the consequences.
A) Only Mechanical Integrity was involved
B) Multiple elements including Operating Procedures, Management of Change, Training, Asset Integrity, and Process Safety Culture were involved
C) No RBPS elements could have prevented this incident
D) Only Emergency Management was involved
4. Workforce involvement metrics can involve (select all that apply):
A) Number of comments submitted on the content and frequency of refresher training
B) Number of Past Due PHA action items
C) Nuisance alarm rate
D) Number of safety suggestions submitted
E) Number of Loss of Primary Containment Incidents
5. Which of the following are characteristics of a good Process Safety Culture (check all that apply)?
A) Operations and Maintenance personnel are involved in process decisions
B) Having a high awareness of process hazards
C) Management approval required for emergency shutdown
D) Leading and lagging indicators are tracked to monitor process safety performance
E) Visible leadership
F) Using production-capable process equipment
Solutions:
| Question # 1 Answer: A | Question # 2 Answer: B,C,D | Question # 3 Answer: B | Question # 4 Answer: A,D | Question # 5 Answer: A,B,D,E |








