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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Design, Materials, and Fabrication Rules | 22% | - Positive material identification (PMI) and traceability - ASME Section VIII, V, IX application - Flanges, bolting, gaskets, and special components - Welding, qualification, and PWHT requirements - MAWP, thickness, and joint efficiency calculations - Material selection, properties, and toughness requirements |
| Topic 2: Damage Mechanisms and Corrosion Assessment | 22% | - High-temperature damage and material degradation - Corrosion under insulation (CUI) and environmental degradation - Cracking mechanisms (environmental, fatigue, creep) - Damage assessment and prioritization - Internal, external, and localized corrosion |
| Topic 3: Inspection Scope, Planning, and Data Evaluation | 28% | - Inspection methods and technique selection - Inspection interval determination and extension rules - Records review and baseline data collection - TML/CML selection and measurement planning - Code scope, jurisdiction, and regulatory requirements - Remaining life and corrosion rate calculations |
| Topic 4: Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Pressure relieving devices and overpressure protection - Repair vs alteration definitions and procedures - Documentation and post-work verification - Authorization and responsibility for work - Rerating, reclassification, and nameplate updates |
| Topic 5: Fitness-for-Service, RBI, and Pressure Testing | 12% | - Acceptance criteria and post-test evaluation - API 579/ASME FFS-1 screening and assessment - Risk-based inspection (RBI) principles and application - Hydrostatic, pneumatic, and leak testing rules |
API Pressure Vessel Inspector Sample Questions:
According to API-510, what is the required frequency for checking the calibration of pressure testing equipment?
- A. Every two years
- B. Every five years
- C. Annually
- D. Before each use
Correct Answer: C 🗳️
Describe the steps involved in conducting an emergency inspection of a pressure vessel following an operational incident, according to API-510.
Reveal Solution Discussion 0Correct Answer:
Conducting an emergency inspection of a pressure vessel following an operational incident according to API-510 involves several critical steps. First, the vessel must be safely depressurized and secured to prevent further damage. The inspection team should then perform a thorough visual assessment to identify obvious signs of damage or failure. This is followed by more detailed non- destructive testing, such as ultrasonic testing or radiography, to assess the integrity of the vessel walls and welds. Any findings must be documented in an emergency inspection report that includes recommendations for necessary repairs or adjustments to prevent future incidents. The vessel can only be returned to service after it has been repaired, re-tested, and certified according to API-510 standards.
Increasing hardness of the metal substrate is not always a good indicator of improved resistance to
__________, particularly where corrosion plays a significant role.
- A. ductile failure
- B. erosion
- C. stress corrosion cracking
- D. stress corrosion
Correct Answer: B 🗳️
In API-510, what is the minimum required interval for external inspections if no RBI (Risk-Based Inspection) is implemented?
- A. 15 years
- B. 10 years
- C. 5 years
- D. 1 year
Correct Answer: C 🗳️
What is the recommended shell temperature, per API 510 during a hydrostatic test of a vessel,
1"thick?
- A. 30 ° F above testing liquids temperature
- B. 65 ° F above ambient
- C. 30 ° F above ambient
- D. 10 ° F above MDMT
Correct Answer: D 🗳️
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